Leading FMCG Manufacturer Reduces Safety Violations By 90% Using Ikshana AI Video Analytics Platform
The Challenge
Located in Telangana, India, the facility operates a 50+ acre manufacturing campus with limited visibility into on-ground safety conditions. The site faced critical safety monitoring gaps: no real-time visibility into forklift speed or operator behavior across zones, and no reliable way to monitor hygiene compliance without disrupting production workflows.
The Solution
Intozi deployed its Video Analytics Platform across the facility’s existing CCTV infrastructure. Ikshana continuously monitored PPE compliance, forklift speed, and operator behavior across production zones, and layered hygiene compliance monitoring onto existing camera coverage without adding any manual checkpoints or interrupting production flow. Violations were flagged in real time and routed to floor supervisors with timestamped visual evidence.
Results
- >96% PPE compliance achieved
- 100% hygiene monitoring coverage
- 90% reduction in safety violations
- Real-time forklift speed and operator behavior monitoring across all zones
- Zero disruption to production workflows